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ATi / GasSens C21 Dri-Gas — Sampling System

Product Overview

The ATi C21 Dri-Gas answers the problem that ends most humid-service sensors: water condensing on the cell surface or inside the flame arrestor, which blinds the sensor and causes premature failure. The C21 is a sample-draw system that also conditions the sample — a diaphragm pump draws gas from a humid vent stack, duct or wet well, and a cold plate condenses the water vapor out before the sample reaches the sensor, pumping the condensate to a drain. What arrives at the cell is a dry, representative sample, so an electrochemical or combustible sensor that would otherwise fail in saturated air runs reliably. If the inlet or outlet line blocks, a pressure switch trips a door lamp and an SPDT remote contact. Like the A21, the C21 carries no sensor of its own — it delivers the dried sample to a sensor on a fixed transmitter such as the F12, D12 or B12. Where the source is dry, the simpler A21 does the draw without the dehumidifier.

Other ATi sampling accessories
A21 — diaphragm sample-draw pump
ATi C21 Dri-Gas sampling system — sample-draw pump with cold-plate water-vapor removal (Badger Meter)
ATi C21 Dri-Gas — sample-draw system with cold-plate water-vapor removal; dehumidifies a wet sample before the sensor to stop electrochemical-cell blinding.

Key Features & Benefits

  • Stops the sensor going blind in wet gas — a cold plate condenses water vapor out of the sample before it ever reaches the sensor, and ATi removes that moisture continuously — the water that would otherwise wet the cell and the flame arrestor, and cut sensor life short in humid service, never gets there. Wet ducts and saturated stacks become monitorable.
  • Drains itself, runs itself — the water it pulls out is pumped straight to a bottom drain fitting, and ATi describes the system as virtually maintenance-free — it manages the condensate rather than holding it for you to empty. No standing condensate to babysit.
  • Blocked-line alarm built in — a differential-pressure switch across the pump trips a door lamp and an SPDT remote contact if the inlet or outlet blocks — the same fail-loud philosophy as the A21, so a sampling fault is visible rather than silent. A blockage announces itself.
  • Feeds the transmitter you already use — the dried sample drives standard ATi electrochemical and combustible sensors on an F12, D12, B12 or A11 — the C21 is the conditioning front end, not a replacement for your transmitter. Same sensors, now fed dry gas.

Specifications

Function
Sample-draw system with integral water-vapor removal — draws a gas sample from a humid vent stack, duct, wet well or other moist location and delivers a dehumidified sample to toxic- or combustible-gas monitoring equipment, eliminating the sensor “blinding” that condensing moisture causes.
Sample draw
Diaphragm pump with a brushless DC motor, rated for over 10,000 hours of operation; pulls up to 10 in. Hg of inlet vacuum (for negative-pressure ducts) and delivers up to 4 PSIG on the outlet.
Sample flow
Adjustable rotameter on the pump outlet, 300–800 cc/min (500 cc/min recommended).
Sample conditioning
Cold-plate water-vapor removal — the sample contacts a cold plate that condenses out moisture, and excess condensate is pumped to a drain fitting on the bottom of the enclosure (optionally collected). The result is a dry sample suitable for an electrochemical cell, with sensor blinding eliminated. An optional inlet filter assembly handles dusty or debris-laden streams; a plugged filter raises a fault indication.
Flow / fault alarm
A differential-pressure switch across the pump alarms if the inlet or outlet line becomes blocked — a door-mounted alarm lamp gives local indication and an SPDT contact is available for remote indication.
Compatibility
Push-to-connect fittings for 1/4 in. O.D. tubing; Teflon-lined PVC inlet/outlet tubing is recommended to minimize loss of reactive gases. The dried sample can feed a variety of ATi gas sensors — F12, D12 / D12IR, B12 or A11 systems. Tubing is not supplied (each application needs its own lengths).
Power
120 VAC, 50/60 Hz standard, 230 VAC optional, 35 VA max — field-ordered by suffix.
Enclosure / rating
NEMA 12 / IP-52 polycarbonate enclosure (V-0 flammability); 15 in. W × 17 in. H × 9 in. D (380 × 430 × 200 mm), 18 lb (8.2 kg). Operating 2–45°C.
Mounting
Wall-mount panel enclosure with a condensate drain fitting on the bottom; suitable for indoor or outdoor-protected installation (shield from wind-driven rain and direct sunlight). Ships with replacement pump tubes and fan/inlet-grill filters.

Common Applications

  • High-humidity vent stacks and exhaust ducts — sampling a saturated discharge without condensing moisture reaching the cell
  • Wet wells and sump headspace — H₂S and toxic-gas monitoring above standing water where the air is at or near saturation
  • Scrubber and odor-control discharge — verifying a treated, water-laden exhaust meets exposure limits
  • Outdoor and seasonal humidity swings — keeping a fixed monitoring point reliable through condensing ambient conditions
The C21 earns its place wherever moisture is the enemy of the cell. If the sampled stream is dry, the A21 does the same sample-draw job without the dehumidifier; for a permanently wet point at the sensor itself, the B12 Wet uses sensors rated for 100% RH directly.

What It Pairs With

The C21 Dri-Gas is the conditioning front end — it draws, dehumidifies and delivers the sample, but carries no sensor. The dried output drives an ATi sensor mounted on a fixed transmitter, which does the measurement and signaling.

  • A fixed gas transmitter to read the dried sample — the dehumidified sample drives the sensor on an F12 toxic-gas transmitter (the datasheet’s reference pairing), a D12 explosion-proof transmitter or a B12 2-wire transmitter — the transmitter reports concentration on 4–20 mA, relays and digital comms.
  • A controller for alarms and distribution — route the transmitter signal and the C21 blocked-line contact into an ATi controller — the B14 receiver for one point or the A14/A11 modular system — so gas and sampling-fault alarms land together.
  • The A21 where the stream is already dry — if the source carries no condensing moisture, the simpler A21 does the sample-draw job without the cold-plate dehumidifier — spec it instead and save the conditioning stage.

Design & Selection Considerations

  • Choose the C21 over the A21 the moment the stream is wet — the A21 draws and meters a sample but removes no moisture; the C21 adds the cold-plate dehumidifier. If the source is a humid vent stack, a wet well, a saturated duct or any condensing stream, the C21 is the right tool — an A21 there would deposit water on the cell and shorten its life. Dry source → A21; wet or condensing source → C21.
  • Plan the condensate drain and the install environment — the C21 pumps condensate to a bottom drain fitting that needs somewhere to go (open drain or a customer-supplied collection container). It is rated NEMA 12 / IP-52, so outdoor installs must be protected from wind-driven rain and kept out of direct sun to limit solar heating of the interior — heat works against the cold plate. Give the water a path and keep the box cool and dry outside.
  • Lined tubing, kept short, for reactive gases — Teflon-lined PVC inlet and outlet tubing minimizes loss of reactive gases, and the outlet run to the sensor flowcell should be as short as practical. Tubing is not supplied — order the total inlet plus outlet length your layout needs. The conditioning is wasted if the gas is lost in the tubing on the way.
  • It conditions — it does not measure — the C21 has no sensor of its own; the dehumidified output is piped to a sensor on a fixed transmitter — an F12, D12 or B12 — which does the detection and signaling. Spec the transmitter and the sensor chemistry alongside it, and match the outlet tubing to the gas. The C21 prepares the sample; the transmitter reads it.

To spec the right gas sampling system:

Use the input form to tell us the target gas and its range, the background atmosphere, the area classification, and how many points you need to watch — and we’ll spec the sensor chemistry, transmitter, holder and controller for your application.

Gas Detection Application Sheet ›

Talk to an engineer directly — Scott Prater, Principal · 917-580-0878 · scott@pratertechnical.com

Specifications compiled by Prater Technical Partners from Badger Meter ATi / GasSens gas-detection product literature.