Dynasonics TFX-5000 — Clamp-On Transit-Time Ultrasonic Flow Meter

Specifications

Common Applications

• Water and water-intake metering, pump and lift stations
• Boiler feed-water and makeup-water measurement
• Heating / cooling water (glycol), chillers and cooling towers — flow or BTU energy
• Power generation, semiconductor and food & beverage process water
• Energy submetering across heating and cooling zones
• Retrofit metering where the line cannot be shut down or cut into

Design & Selection Considerations

• Match the method to the fluid — transit-time vs Doppler — transit-time meters time an ultrasonic pulse sent with and against the flow, so they want a clean to lightly-laden liquid that passes sound (the TFX-5000 clamp-on and E-Series G2 inline). A Doppler meter (the DFX) does the opposite — it needs suspended solids or aeration to reflect the signal, which is what makes it the pick for sewage, slurries and aerated fluids. Use the input form to tell us how clean the fluid is and the right principle follows; the wrong one simply will not read.
• Clamp-on or inline — non-invasive vs best low-flow accuracy — a clamp-on meter straps transducers to the outside of the pipe — no cut-in, no pressure drop, no wetted parts, and it installs on a live line (the TFX-5000 / TFX-500w, and the portable DXN-5P). An inline spool (E-Series G2) is a permanent wetted body that holds the tightest low-flow accuracy and carries potable-water approval. Retrofit and survey work favour clamp-on; a permanent metered point with tight accuracy favours inline.
• Clamp-on needs a sound-friendly pipe — a clamp-on meter sends sound through the wall, so it wants a solid, sonically-conductive pipe of known material and wall thickness — metal and most plastics read well; heavy mortar lining, fibreglass, gas pockets, or badly corroded / scaled wall scatter the signal. Use the input form to give us the pipe material, OD and wall and we confirm suitability and transducer choice. The pipe is part of the meter on a clamp-on install — spec it as carefully as the fluid.
• Give the meter a developed flow profile — ultrasonic meters tolerate less straight run than a turbine, but a swirling or distorted profile off elbows, pumps and valves still biases the reading. Allow the recommended upstream / downstream straight run, or mount on the longest available run. More straight run, steadier reading — design the location, do not just clamp where it is convenient.
• Specify potable / hygienic approval where it is required — for drinking-water service the body must be lead-free and certified — the inline E-Series G2 carries a lead-free bronze body to NSF/ANSI 61 & 372. Say up front that the line is potable and we specify an approved body, not a general-purpose one. Approval is a build choice, not a field add-on.
• For heating / cooling energy, pair flow with a matched RTD pair — thermal energy is flow × the supply-return temperature difference, so an energy meter needs a matched temperature-sensor pair as well as flow. The UHC-120 integrates ultrasonic flow with the RTD pair to EN 1434, and the FC-215 computes energy from an external flow signal and RTD pair. For BTU / tenant billing, the matched sensor pair and the standard matter as much as the flow reading.
• Open channel: non-contact level or submerged area-velocity — in an open channel, flow is derived from level over a known primary device, or from velocity × area. The IS-4000 reads level non-contact over a flume or weir — nothing in the stream to foul; the IS-6000 submerges an area-velocity Doppler sensor where there is no primary device or the channel surcharges. A flume / weir site suits non-contact level; a surcharging or primary-less channel suits area-velocity.